How to Make an Effective Quality Assurance Plan?

How to Make an Effective Quality Assurance Plan?

Business owners and managers should ensure their customers get the best products possible. Providing a top-quality product will improve your business reputation and increase customer satisfaction. But how can I ensure that my products meet high-quality standards before launching them to the public market?

A quality assurance plan will help you to achieve your quality goals. QA Plan sets out the standards, resources, and practices employees should adapt to ensure the final product checks all the boxes that the industry standards require and the company meets the desired end-users expectations.

However, sometimes business owners and managers might find that those standards could clash with their business goals or find it hard to meet such quality objectives to meet regulatory compliance. With a quality assurance plan, you will see how to meet those quality requirements, what is lacking, and how the production process should be carried on.

What is a Quality Assurance Plan?

A quality assurance plan will evaluate an organization's procedures and manufacturing process to ensure their products meet high standards. It should include an organizational structure, details of each employee's responsibilities, and the required qualifications to carry on those tasks.

The QA plan will state what they need from suppliers, as well as the materials and resources required. It will conduct adequate product testing and check on the feedback received from testing results and any customer complaints.

Small businesses implement their quality assurance plan to increase production efficiency, improve customer satisfaction, solve problems and encourage improvements throughout the company.

How to Create Quality Assurance Plans

There are several steps to consider when making a quality assurance plan. This will go down from setting the processes to fulfill certain tasks, roles, and responsibilities that staff members or an entire department should fulfill, identifying any of the product defects, what might be the risks, and ultimately the results of your testing.

 

Setting Quality Control Procedures

 

The first step of executing a quality assurance plan is setting the procedures and policies for everything. This will ensure everyone involved in the project knows what will be expected from them and how they should proceed to meet those expectations.

When setting these procedures and policies, you must address the standards used to assess the quality and how they will be enforced on other employees. Also, you need to set what processes will be followed to check for compliance with quality standards and how non-compliance will be dealt with. Lastly, you need to specify who will ensure those quality standards are met.

Once the procedures and policies for all aspects of the project are established, you can move on to make quality assurance plans for specific tasks.

 

Roles and Responsibilities

 

Scheduling responsibilities is crucial for a quality assurance plan. It ensures everyone knows their role in the process and completes tasks properly.

Here you will need to define who is responsible for each task based on their skill set and experience, set deadlines, and plan when meetings should happen to check on progress and answer any question and issue the team might have.

 

Document Feedback of the Different Phases

 

The most important aspect of a quality assurance plan is its documentation. You need to record what has been done, track progress, and identify areas for improvement.

Documentation can be divided into four different phases:

  • Planning Phase: The project manager creates a plan that includes objectives, timeline, scope, and budget. It also outlines how the project will be controlled and monitored.

  • Execution Phase: You need to record how the work is accomplished in documents. These documents will help you assess if the project is meeting its objectives and identify areas for improvement.

  • Evaluation Phase:  Here is when your quality assurance activities should be carried out to ensure the project and product meet its quality goals. If you identify any issue, they must be documented, and take corrective actions to address such problems.

  • Closure Phase: It happens once the project is completed and all the remaining work is documented. You need to make a report that includes a summary of the project, assessments of its success, and any recommendations that might help future projects.

 

Analyze and Measure Progress

 

You need to monitor the quality of the products the organization delivers. You can do it internally with employees or contact a third-party organization specialized in QA (as many large companies do).

Reviewing and auditing your services and products will help you identify areas where the company might fall short of meeting quality standards. This data can be used to improve many aspects of the company. It will also provide valuable feedback to management so they can see how the quality assurance plan works.

All of this will build confidence among stakeholders and clients in the business's ability to provide high-quality products.

 

Testing Phase

Testing lets you check if the products and systems are designed correctly to meet customer expectations.

The testing phase will allow companies to make all the necessary changes before release, saving the company time and money in the long run. It also helps to boost confidence in your product or service.

Then, you need to carry out the troubleshooting process for any issue that might surface. It can vary depending on the specifics of your quality assurance plan. However, there are some general guidelines to troubleshoot any problem:

  • Identify the problem. It is essential to be very specific about the issue, what is not working, and the symptoms.

  • Reproduce the problem. This will narrow down what are the potential causes of the issue.

  • Start eliminating potential causes one by one. You should start with the most common issues and narrow them down.

  • If you are having trouble finding the cause of this problem or solving it, get help from a more experienced colleague.

  • Document what went wrong and how you fixed it. It is invaluable data that will be very helpful the next time a similar problem arises.

 

Risk Management

By identifying risks early on, you can avoid potential problems that may surface along the road.

To make a great risk management plan, first, you need to identify all potential risks, including both internal and external. Then you need to assess the probability and possible impact that each risk might produce.

Once that process has been addressed, you should plan mitigation strategies. Don't leave anything out, from changing your manufacturing process to increasing the budget in certain areas.

After you have sorted out your plan, regularly monitor it to ensure it effectively reduces risks, making the necessary adjustments along the way.

 

Project Control

Project control is the process of monitoring the progress of a certain project to ensure it meets the desired quality.

This section will involve a system that allows you to track progress, identify risks, and take the necessary steps to fix any issue that may occur before it may cause delays or cost overruns. It also allows stakeholders to check on the project's progress and see if it is meeting their expectations.

Quality Assurance Plan Templates

Now, you are ready to make your own quality assurance plan.

The best way to start making your quality assurance plan is to use a template as a base of inspiration when making your document. Or take that same template and modify it to suit your needs. Below you will see a few free templates available to download. You will only need Microsoft Word to use them properly.

If you need a CD key for Word, you can purchase it at a low cost from the RoyalCDKeys store. It is the latest version of the Office package, which includes programs such as Word, Excel, Outlook, PowerPoint, Access, and more.

 

Quality Assurance Plan Template

You should use this template to define project procedures in any field. The template outlines quality objectives, roles and responsibilities, methodologies, record keeping, metrics and audits, and more.

You can download this template as a Word document from Smartsheet.

 

Quality Management Assurance Plan Template

This extensive document addresses every key point we discussed earlier in this article. From the proposed objectives to risk management and everything in between, this template has some sample data written to better guide your way through it.

Download it from USDA.gov.

 

Quality Assurance Action Plan Template

To complement your template, you should use this action plan table to lay out the results of your quality assurance reviews to create action plans addressing all the identified issues.

You can download it as an Excel spreadsheet or as a Word file from Smartsheet.

Bottom Line

A good quality assurance plan will ensure that your products and services meet customers' requirements. It will allow you to develop business goals to meet quality standards. Following all these steps, you will be able to create a comprehensive and effective quality assurance plan.